厦门莫格电气自动化有限公司

 摘要：本篇主要内容介绍永宏PLC在自动上膜机上的开发与应用过程。

        关键词：永宏   可编程控制器  上膜机   涂布设备  

        1. 引言 

              传统的上膜机是依靠人工用刮槽来上胶，这样不但生产效率低，而且对操纵职员的技术要求也很高。这种方法显然已经跟不上发展。用PLC控制大大进步了生产效率与精确性。降低了生产本钱。广泛应用于网版印刷行业。

        2. 自动上膜机操纵方法 

        (1)按下控制面板上的电源开关按钮，指示灯亮。待3~5秒人机界面将打开显示初始界面

        (2)点击NEXT键进进自动页面，在自动页面里面进行相应的参数设定，根据网版的实际高度输进高度数据，输进上膜的运行速度，进胶时间，退胶时间，前刮胶和后刮胶等参数，参数设定完成后按启动按钮便进进自动运行状态中。

        (3)在自动页面中点击CLICK Here进进手动操纵页面。在手动页面要先设定上膜速度，设定完成了后按相应的按钮便可以手动操纵相应的动作。点击Home返回首页，点击NEXT回到自动页面。

        3.        控制器选型以及控制过程介绍 

        自动上膜机由两个电机控制,电动机上带有编码器。控制器采用台湾永宏的FBs系列PLC：FBs-40MA。其中开关量输出主要控制阀门。相关的输进采用人机界面来控制，人机界面采用台湾永宏的FV-057NT-C11的人机界面。

        编码器计数采用永宏PLC高速计数通道进行计数。

        主体控制流程如下：

         

         

        4. PLC程序控制 

        压框和上膜升降控制单元

              压框和上膜升降高度是由编码器控制，编码器将高速脉冲传送到PLC使用方法如下：

        永宏PLC  在程序里数据读取：

         

Complete SMT Assembly Package; Philips Emerald X, MPM AP25 HiE, Heller 1800EXL

Fine Pitch Pick and Place, Screen Printer, Reflow Oven

Vi Technology 3D XPI 4000L 3D Solder Paste Inspection System 2009 Vintage AOI

Dek Galaxy Screen Printer ; 2006 Vintage ; Hawkeye 1700 Inspection, Long Board

Philips Assembleon Topaz Xii 8 head w/ FNC - Windows NT only 11k hrs great cond

Juki KE-2020L Pick & Place High Speed Flexible Mounter; From 0201 to 50 mm chip

YesTech YTX-3000 Series High Resolution X-Ray System ; 130 KVA Sealed Tube, 2008

EKRA X5 Automated Stencil Printer ; 2005, 2.5D Solder Deposit Inspection, APG

MPM / Speedline Accuflex 2006 Automatic Screen printer 2D under screen cleaner

Saki BF-Planet-X Automated Optical Inspection System; Inline High Resolution AOI

Mirtec MV-7L In Line Type Vision Inspector AOI Vision Inspection System ; 2006

Low Cost Prototype Line Package; Philips Emerald X, Dek 248 CE, Heller 1500EXL

Fine Pitch Pick and Place, Screen Printer, Reflow Oven

Technical Devices Nu/Clean Poly SMT 624 Inline Aqueous Cleaner w/ 24" wide belt

Asymtek S-820 Batch Dispenser System DV-7000 Dispense Solder or Epoxy Year 2006

SCS Precisioncoat 4398 Specialty Coating Systems P Coater Spray & Dispense

VJ Electronix SRT Summit 1800 Semi-Automatic Rework System 2007 Vintage

Mirtec MV-3U 5 camera bench top AOI system - Large board system 2MP very nice!!!

K&S 8028 PPS Wire Ball Bonder Kulicke & Soffa High Speed Fine Pitch Wire Bonding

Universal 6360E Rad 5 Radial Inserter 2.5/5.0 mm lead span 40 Station Insertion

Dek Horizon Screen Printer with Long Board Option ; 2004 Vintage

Air-Vac ONYX 29 SMT Production Rework & Assembly ONYX29 Rework Machine ; 2006

Juki KE-760L Automatic High-Speed High-Precision Fine Pitch Pick & Place KE 760

Samsung CP-60L Dual Head Pick and Place ; 18" x 20" board Chip Placer Dual Beam

Trek Triton IV Mil SMT Cleaner / 2003 Electronics Assembly Cleaning System

Orbotech HD VT-9300-LF/36X Post-Solder AOI System - Large 24" x 36" Board - 2005

BTU Pyramax 98N Reflow Oven ; 2006 Vintage, Loaded, Nitrogen, Low Hours, 7 Zone

Philips Emerald X Pick and Place ; Includes 10 Feeders, Reject Belt Feeder, Tray

Asymtek Millenium M2000 In-line Epoxy Dispenser 2006 Vintage Dispensing System

Universal GSM2 4688A P Block GSM Pick and Place w/ PTF; Dual Beam w/ Flex Heads

Speedline Electrovert OmniExcel 7 Lead Free Reflow Oven 2004 Vintage Omni Excel

Vitronics Soltec XPM2-730 Lead Free Reflow Oven; Edge Rail, Mesh Belt, 208V

DEK Infinity Screen Printer ; Green Camera, Blue 500MM USC w/ Vacuum, Year 2000

Siemens Siplace MTC Matrix Tray Changer ; 2001 Vintage ; High Volume Feeding

Package of 2 ESEC CT-2000 Pick and Place 6 axis cartesian assembly robots CT2000

K&S 8028 Wire Ball Bonder Kulicke & Soffa High Speed Fine Pitch Wire Bonding

ESEC 3018 AWB Wire Bonder Automated Gold Ball Bonder Type W-131

GPD Global MicroMax Precision Dispenser Model # 22200003 Solder Paste Dispenser

Thermotron LNSS-15-LN2 Liquid Nitrogen Stress Screening Temperature Chamber

IPTE Gamma 390 PCB Router Depaneler with Dust Collection System

Nordson / Asymtek C708 Century System Conformal Coater

Thermotron ESS-30 Environmental Stress Screening Chamber w/ Bohn Heat Exchanger

Asymtek Nordson X-1020 Axiom Semiconductor Dispenser 2004 Vintage High Volume

EKRA X1-SL Semi-automatic screen and stencil printer ; 2008 Vintage

MPM / Speedline AP25 AP/C HiE In-Line Screen Printer

Contact Systems CS-400E Ultra Clinch Component Locator with CS-201 Rotary Bin

Tamura HC40-60SNX Automatic Soldering System ; 2007 Vintage Dual Wave Solder

Electrovert Vectra Wave Solder with Fluxer ; 2" - 18" wide Wave Soldering System

Austin American Technology X30A Stencil Cleaner Vertical Format Batch Cleaning

Speedline Electrovert OmniFlo 7E Convection Reflow Oven 2004 Vintage OMNI 7 E

MPM UP2030 / UP2000 HiE In-line Screen Printer

IPTE NTM 4133 Inline SpeedRouter Depaneling System Routing Sawing Depanel Router

VJ Electronix SRT Summit 1100 Semi-Automatic Rework System Surface Mount Rework

Nicolet NXR-1400i 120kva bga xray system with XY manipulator working x-ray

ASM Assembly Automation DS500 Precision Dispensing System 2006 Vintage Dispenser

Thermal Innovations Corp. Potting Cure Oven MCP Model No. 04-164 Curing Oven

Electrovert Econopak Plus EPK+400/F Wave Solder System with Performa Fluxer

Conceptronic HVA+ 155 Reflow Oven ; Hi Temp, Lead Free, 12 Zone, 2004 Vintage

Markem U-1477 Semi Automatic Tray Marker Marking Machine

Contact Systems CS-400EJY Ultra Clinch Cut and Clincher Component Locator w/ Bin

MPM AP 25 / 27 Automatic Screen Printer

Dage Series 4000 Multipurpose Bondtester ; Pull & Shear Applications

Heller 1800EXL Reflow Oven with Nitrogen, Edge Rail and Mesh Belt, Auto Oilers

Austin American Technology 9700 Emulsion Cleaning System & AAT 9052 Turbo Dryer

TREK Triton I SMT Inline Cleaner

SAKI High-Speed Solder Optical Visual Inspection System BF18D-P40 ; Benchtop

Glenbrook RTX-113 X-Ray inspection system 2002 vintage

Autosplice CC-112 Benchtop Compact CNC Pin Assembly System Automated Insertion

General Production Devices GPD DS9000 Dispenser

Speedline Technologies Camalot 1818 Dispenser Stand-Alone Dispensing System

GPD CF-10 Loose Radial Lead Former General Production Devices CF10 Lead Forming

Asymtek Century C-708 Automated Fluid Dispensing System

Sealant Equipment & Engineering See-Flo 582 Fixed Ratio Meter Mix Dispense Systm

Vi Technology VI-5000 AOI Inspection Vertoral Imaging

Heller 1800EXL Reflow Oven with Edge Rail and Mesh Belt and Auto Oilers

Asymtek Nordson Millennium Series M-620 Dispensing System 2001 Vintage Dispenser

Technovision Model FM-900S Wafer Mounter / FM-900DF

Air-Vac DRS 24 Rework Station DRS24C DRS24C2D BGA/SMD Rework and Repair System

SCS Specialty Coating Systems 2250 IRT OVEN Curing Oven ; 2010 Vintage Cure Oven

V-TEK TM-4000 SMD Automatic Taping Machine for Tube Fed Parts; VTEK TM 4000 Tape

Blue M Environmental Test Chamber ETC Ultimate Series ETCU-04CW5.0G Fast Ramp

ami Conveyor Dryer Systems MCD-3600 Thick Film Dryer ; 36" wide belt x 9' long

Camalot Cam/Alot Camelot System 5000 Dispenser Liquid Dispensing System Dispense

Austin American Technology AAT 9700 Emulsonator Semi-Aqueous Cleaning System

Speedline Electrovert OmniFlo 7 OMNI 7 zone Reflow Oven ; 12/1999 Vintage

Veeco MS-40 Portable Fully Automatic Leak Detector ;Easy to use, highly accurate

Universal 6772A Multi-Module DIP Inserter with .300 & .600 Standard DIP Tooling

Speedline MPM UltraPrint 3000 / UP3000/A Screen Printer with 2D Inspection

CCR2000 Conformal Coating Removal Workstation ESD Safe Self-contained Benchtop

Sikama Falcon Eight 8 Zone Reflow Oven with Gas Hood

Dek 248 CER Screen Printer 2003 Vintage Semi-Automatic Screen Printing Machine

Trek Westkleen Triton IV Inline Cleaner 18" wide mesh belt w/ entrance conveyor

Conceptronic Freedom Series HGR 2000 SMT Repair Station ; HGR2000 Rework System

USI Ultrasonic Systems Performa S Spray Fluxer for Wave Soldering ; Electrovert

CyberOptics LSM 300 SPI Solder Paste Inspection / Measurement System 8002445

Transition Automation PrinTEK II Vision Assist Semi-Automatic Screen Printer

Heller 1500EXL Reflow Oven 1500 EXL ; 5 Heating & 1 Cooling Zone

Dek 265LT Screen Printer with under stencil wipe and vacuum ; Tested & Working

GPD CF-8 Axial Component Lead Former form and cut General Production Devices CF8

ASYS MPS 50 Inline Magazine Buffer for One Magazine; Loader Unloader LIFO FIFO